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Vibrating Screen
Vibrating screens are essential in industries requiring efficient separation of particles, such as mining, construction, food processing, and chemical manufacturing. These screens use vibrations to classify materials into different sizes, ensuring precise screening and separation. The performance of vibrating screens is influenced by the type of mesh used. The two most common mesh types for vibrating screens are Mud Cube Mesh and Square Mesh, each offering distinct advantages for specific applications.
Mud Cube Mesh
Mud Cube Mesh is a specialized mesh with a unique cube-shaped opening pattern, designed for handling thick, sludgy, or sticky materials. This mesh type is especially effective in industries requiring the separation of dense or high-moisture materials. The cube-shaped openings improve the mesh's ability to effectively manage challenging filtration tasks, reducing the risk of clogging.
Advantages:
Efficient Handling of Thick Materials: The cube-shaped openings make it ideal for processing slurries, muds, and other viscous materials, ensuring smooth separation.
Durability: Mud Cube Mesh is engineered to withstand tough conditions, making it highly resistant to clogging, wear, and corrosion.
Optimal Flow Rate: The mesh design allows for efficient flow and material passage, even with thick or sticky substances.
Reduced Clogging: The larger openings and unique design prevent clogging, allowing for higher throughput and consistent performance.
Applications:
Oil and Gas Industry: Commonly used for mud separation in drilling operations and handling thick sludge.
Mining: Ideal for screening wet or sticky ores and minerals in mining processes.
Wastewater Treatment: Effectively used for separating sludge and solid waste in water treatment plants.
Square Mesh
Square Mesh is a widely used woven wire mesh with square-shaped openings, available in various mesh sizes. It is primarily used for general-purpose screening and is ideal for separating dry or granular materials. The consistent and uniform openings allow for smooth material flow and effective separation.
Advantages:
Consistent Separation: Square Mesh provides uniform particle separation, making it ideal for applications where consistent sizing is critical.
Durability: Made from high-quality stainless steel or other strong materials, Square Mesh is designed to endure harsh environments and high mechanical stress.
Versatility: Suitable for a wide range of applications, from mining and aggregate processing to food and chemical industries.
Easy Maintenance: Its uniform design allows for easy cleaning and quick maintenance, reducing downtime.
Applications:
Mining: Widely used for separating ores and minerals by size.
Construction: Ideal for screening aggregates, sand, and gravel.
Food Processing: Commonly used to separate grains, flour, or powders during food production.
Detailed Specifications Of Square Mesh:
Plain Weave Mesh (Normal Spec.) | |||||
Mesh count | Wire Dia | Width of Opening | Open area | ||
Inches | mm | Inches | mm | % | |
1X1 | 0.157 | 4 | 0.84 | 21.4 | 71 |
2X2 | 0.118 | 2.5 | 0.38 | 10.2 | 64 |
3X3 | 0.079 | 2.0 | 0.25 | 6.4 | 58 |
4X4 | 0.063 | 1.6 | 0.187 | 4.75 | 56 |
4X4 | 0.047 | 1.19 | 0.203 | 5.16 | 65.9 |
5X5 | 0.055 | 1.4 | 0.14 | 3.68 | 52 |
6X6 | 0.047 | 1.2 | 0.12 | 3.03 | 51 |
8X8 | 0.043 | 1.1 | 0.08 | 2.08 | 42 |
10X10 | 0.039 | 1.0 | 0.06 | 1.54 | 36 |
10X10 | 0.020 | 0.51 | 0.08 | 2.03 | 64 |
12X12 | 0.023 | 0.584 | 0.06 | 1.52 | 51.8 |
12X12 | 0.02 | 0.508 | 0.63 | 1.6 | 57.2 |
14X14 | 0.023 | 0.584 | 0.048 | 1.22 | 45.2 |
14X14 | 0.020 | 0.508 | 0.51 | 1.3 | 51 |
16X16 | 0.018 | 0.457 | 0.0445 | 1.13 | 50.7 |
18X18 | 0.017 | 0.432 | 0.0386 | 0.98 | 48.3 |
20X20 | 0.020 | 0.508 | 0.0 | 0.76 | 36 |
20X20 | 0.016 | 0.406 | 0.034 | 0.86 | 46.2 |
24X24 | 0.014 | 0.356 | 0.0277 | 0.7 | 44.2 |
30X30 | 0.013 | 0.330 | 0.0277 | 0.70 | 37.1 |
30X30 | 0.012 | 0.305 | 0.0213 | 0.54 | 40.8 |
30X30 | 0.009 | 0.229 | 0.0243 | 0.62 | 53.1 |
35X35 | 0.011 | 0.279 | 0.0176 | 0.45 | 37.9 |
40X40 | 0.01 | 0.254 | 0.015 | 0.38 | 36 |
50×50 | 0.009 | 0.229 | 0.0110 | 0.28 | 30.3 |
50X50 | 0.008 | 0.203 | 0.012 | 0.31 | 36 |
60X60 | 0.0075 | 0.19 | 0.0092 | 0.23 | 30.5 |
60×60 | 0.007 | 0.178 | 0.0097 | 0.25 | 33.9 |
70X70 | 0.0065 | 0.165 | 0.0078 | 0.2 | 29.8 |
80×80 | 0.0065 | 0.165 | 0.0060 | 0.15 | 23.0 |
80X80 | 0.0055 | 0.14 | 0.007 | 0.18 | 31.4 |
90×90 | 0.005 | 0.127 | 0.0061 | 0.16 | 30.1 |
100×100 | 0.0045 | 0.114 | 0.0055 | 0.14 | 30.3 |
100×100 | 0.004 | 0.102 | 0.0060 | 0.15 | 36.0 |
100×100 | 0.0035 | 0.089 | 0.0065 | 0.17 | 42.3 |
110×110 | 0.0040 | 0.1016 | 0.0051 | 0.1295 | 30.7 |
120×120 | 0.0037 | 0.0940 | 0.0046 | 0.1168 | 30.7 |
150×150 | 0.0026 | 0.0060 | 0.0041 | 0.1041 | 37.4 |
160×160 | 0.0025 | 0.0635 | 0.0038 | 0.0965 | 36.4 |
180×180 | .0023 | 0.0584 | 0.0033 | 0.0838 | 34.7 |
200X200 | 0.0021 | 0.05 | 0.0029 | 0.0737 | 35.49 |
250×250 | 0.0016 | 0.0406 | 0.0024 | 0.0610 | 36.0 |
270×270 | 0.0016 | 0.0406 | 0.0021 | 0.0533 | 32.2 |
300×300 | 0.0015 | 0.0381 | 0.0018 | 0.0457 | 29.7 |
325×325 | 0.0014 | 0.0356 | 0.0017 | 0.0432 | 30.0 |
400×400 | 0.0010 | 0.0254 | 0.0015 | 0.0370 | 36.0 |
500×500 | 0.0010 | 0.0254 | 0.0010 | 0.0254 | 25.0 |
635×635 | 0.0008 | 0.0203 | 0.0008 | 0.0203 | 25.0 |
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