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Stainless Steel Dutch Weave Mesh
Dutch Weave is a type of woven mesh material made by interlacing stainless steel wires through a special weaving process, which results in a mesh with extremely high porosity and finer pore structure. Unlike traditional square mesh, Dutch Weave uses a combination of a thick wire and a fine wire interwoven together. This design not only creates evenly distributed and compact mesh openings but also provides higher filtration accuracy, making it effective at filtering fine particles and impurities. Dutch Weave excels in high-precision filtration applications and is widely used in industries such as chemicals, food, electronics, and more. Dutch Weave is further categorized into Plain Dutch Weave and Twill Dutch Weave, with the following distinctions:
Weaving Method Details:
The weaving method of stainless steel mesh directly influences the mesh structure, filtration precision, and its suitability for various applications. Common weaving methods include Plain Weave, Dutch Weave, and Reverse Dutch Weave. Below is a detailed explanation of each method:
Plain Weave
Plain Weave is the most common weaving method, where a thick wire and a fine wire are alternately woven together to form a simple and uniform mesh structure. In this method, the thick and fine wires alternate both longitudinally and horizontally, resulting in even mesh openings and stable structure, suitable for general screening and filtration applications.
Features:
Uniform Mesh Openings: Due to the alternating arrangement of thick and fine wires, the mesh openings are regular and suitable for screening general materials.
Wide Applicability: Widely used for screening and filtering larger particles, such as ores and coarse materials.
Advantages: Simple to manufacture, cost-effective, and highly durable and stable.
Disadvantages: Filtration precision is relatively low and does not meet the requirements for high-precision applications.
Applications:
Used in industries like chemicals, food processing, and mining for screening and filtration.
Suitable for filtering larger particles or applications with lower precision requirements.
Dutch Weave
Dutch Weave is a finer weaving method where the thick and fine wires are alternately woven, but the precision is higher than that of Plain Weave. In Dutch Weave, the thick wire typically runs longitudinally, while the fine wire runs horizontally. This structure makes the mesh openings tighter, making it suitable for applications that require higher filtration precision.
Features:
Tighter Mesh Structure: Dutch Weave's fine wires are densely packed, and the thick wire spacing is wider, which allows it to filter smaller particles and provides higher filtration precision.
High Strength: Compared to other weaving methods, Dutch Weave is more durable and can withstand greater pressure.
Suitable for High-Precision Filtration: Due to its tight mesh structure, Dutch Weave can remove fine particles, ensuring more stable filtration results.
Applications:
Suitable for high-precision filtration in industries like chemicals, petroleum, food, pharmaceuticals, and water treatment.
Commonly used for screening fine particles in liquids and gases, such as precision filtration, liquid cleaning, and gas purification.
Reverse Dutch Weave
Reverse Dutch Weave is an improved version of Dutch Weave, where the fine wire is used longitudinally, and the thick wire is used horizontally. This reversed arrangement results in an even more precise mesh structure and higher filtration accuracy, particularly suitable for applications requiring extremely high precision.
Features:
Extremely Fine Mesh Structure: Due to the difference in the thickness of the longitudinal and horizontal wires, the mesh structure in Reverse Dutch Weave is more refined, making it suitable for filtering very fine particles.
High Strength and Durability: Despite the very tight mesh openings, Reverse Dutch Weave still maintains high strength and can withstand considerable operational pressure.
Extremely High Filtration Precision: Reverse Dutch Weave is especially suitable for applications requiring ultra-high filtration precision, capable of filtering micron-sized particles.
Applications:
Widely used in aerospace, electronics, pharmaceuticals, and chemicals, where extremely high precision is required for liquid and gas filtration.
Ideal for filtering micro-particles, sediments, bacteria, and other microorganisms.
Each weaving method is chosen based on the specific application needs: Plain Weave is suitable for general filtration, Dutch Weave for medium-precision filtration, and Reverse Dutch Weave for extremely high-precision filtration requirements.
Specification of Plain Dutch Weave Mesh
Plain Dutch Weave Mesh Spec. | |||||
Weaving method | Mesh | Wire diameter | Norminal (micron) | Max Width(mm) | |
Inches | mm | ||||
PDW | 8×85 | 0.0140×0.0126 | 0.36×0.32 | 300-320 | 2000 |
PDW | 12×64 | 0.0240×0.0165 | 0.61×0.42 | 260-280 | 2000 |
PDW | 12×90 | 0.0178×0.0120 | 0.45×0.30 | 270-300 | 2000 |
PDW | 14×88 | 0.0200×0.0130 | 0.51×0.33 | 255-275 | 2000 |
PDW | 14×100 | 0.0160×0.0110 | 0.41×0.28 | 235-260 | 2000 |
PDW | 16×80 | 0.0170×0.0135 | 0.43×0.34 | 210-230 | 2000 |
PDW | 16×100 | 0.0157×0.0110 | 0.40×0.28 | 200-220 | 2000 |
PDW | 16×120 | 0.0140×0.0094 | 0.36×0.24 | 180-198 | 2000 |
PDW | 20×150 | 0.0098×0.0070 | 0.25×0.18 | 155-185 | 2000 |
PDW | 24×110 | 0.0150×0.0100 | 0.38×0.25 | 115-128 | 2000 |
PDW | 30×150 | 0.0090×0.0070 | 0.23×0.18 | 90-105 | 2000 |
PDW | 30×280 | 0.0110×0.0037 | 0.28×0.09 | 100-110 | 2000 |
PDW | 40×200 | 0.0070×0.0055 | 0.18×0.14 | 70-80 | 2000 |
PDW | 40×340 | 0.0098×0.0030 | 0.25×0.08 | 78-84 | 2000 |
PDW | 50×250 | 0.0055×0.0045 | 0.14×0.11 | 52-57 | 2000 |
PDW | 50×280 | 0.0055×0.0040 | 0.14×0.10 | 50-55 | 2000 |
PDW | 50×460 | 0.0078×0.0023 | 0.20×0.06 | 60-65 | 1300 |
PDW | 60×500 | 0.0065×0.0020 | 0.17×0.05 | 48-54 | 1300 |
PDW | 70×350 | 0.0050×0.0030 | 0.13×0.08 | 41-47 | 1300 |
PDW | 70×620 | 0.0060×0.0018 | 0.15×0.05 | 45-48 | 1300 |
PDW | 80×300 | 0.0050×0.0035 | 0.13×0.09 | 45-50 | 1300 |
PDW | 80×400 | 0.0050×0.0028 | 0.13×0.07 | 40-45 | 1300 |
PDW | 80×700 | 0.0040×0.0013 | 0.10×0.03 | 35-44 | 1300 |
Specification of Twill Dutch Weave Mesh
Twill Dutch Weave Mesh (Normal Spec.) | |||||
Weaving method | Mesh | Wire diameter | Norminal (micron) | Max Width(mm) | |
Inches | mm | ||||
TDW | 20×250 | 0.0100×0.0080 | 0.254×0.200 | 100-118 | 2000 |
TDW | 30×360 | 0.0100×0.0060 | 0.254×0.152 | 95-105 | 2000 |
TDW | 40×560 | 0.0070×0.0040 | 0.178×0.102 | 75-83 | 2000 |
TDW | 50×250 | 0.0100×0.0080 | 0.254×0.200 | 55-60 | 2000 |
TDW | 80×700 | 0.0040×0.0030 | 0.102×0.076 | 35-38 | 1600 |
TDW | 200×600 | 0.0024×0.0018 | 0.061×0.046 | 28-32 | 1600 |
TDW | 165×800 | 0.0028×0.0020 | 0.071×0.051 | 25-39 | 1300 |
TDW | 165×1400 | 0.0028×0.0016 | 0.071×0.041 | 16-18 | 1300 |
TDW | 200×1400 | 0.0028×0.0016 | 0.071×0.041 | 12-14 | 1300 |
TDW | 250×1400 | 0.0022×0.0016 | 0.056×0.041 | 11-13 | 1300 |
TDW | 325×2300 | 0.0015×0.0010 | 0.038×0.025 | 8-9 | 1300 |
TDW | 400×2800 | 0.0011×0.0008 | 0.028×0.020 | 4-5 | 1300 |
TDW | 500×3600 | 0.0010×0.0006 | 0.025×0.014 | 2-3 | 1300 |
Specification of Reverse Dutch Weave Mesh
Popular Sizes of Continuous Belts Filter (Reverse Dutch Weave) | ||||
Mesh | Wire diameter | Norminal (micron) | Max Width(mm) | |
Inches | mm | |||
48×10 | 0.0200×0.0200 | 0.500×0.500 | 350-450 | 1300 |
72×15 | 0.0200×0.0200 | 0.500×0.500 | 250-350 | 1300 |
132×16 | 0.0140×0.0180 | 0.352×0.457 | 210-260 | 1300 |
132×17 | 0.0140×0.0179 | 0.355×0.455 | 180-220 | 1300 |
152×24 | 0.0120×0.0140 | 0.315×0.350 | 115-130 | 1300 |
260×40 | 0.0059×0.0086 | 0.150×0.220 | 80-95 | 1300 |
325×39 | 0.0059×0.0120 | 0.150×0.300 | 45-75 | 1300 |
345×45 | 0.0055×0.0090 | 0.140×0.230 | 40-65 | 1300 |
400×120 | 0.0026×0.0040 | 0.065×0.100 | 60-70 | 1300 |
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